Manufacturing Network Overhaul Cuts Downtime by 94%
The Problem
A 45-employee precision machining company on the South Shore was experiencing daily network outages lasting 15β60 minutes. Their aging switches and unmanaged network caused CNC machines to lose connection to the central server, halting production. They had no IT monitoring β problems were only discovered when the shop floor stopped.
The Solution
We performed a full network audit and redesigned their infrastructure: replaced all switches with managed PoE+ switches, installed enterprise-grade Wi-Fi for the shop floor, segmented the OT network from office traffic, deployed 24/7 monitoring with automated alerts, and installed 16 security cameras covering the warehouse and loading docks.
94%
Reduction in downtime
< 15 min
Average issue resolution
$127K
Estimated annual savings from reduced downtime
16
Security cameras installed